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My Aquaclear lids do this from time to time. I literally just have to touch them, and they settle back down and are pretty much silent again.I've figured out what's making the rattling the other night. It's the lid. It doesn't really fit tightly just kinda settles down on the top which causes the rattling. Would it work fine without the lid?
Seems like there's a low buzzing from the impeller that the lid sort of amplifies. I've read it takes a bit for a new aqua clear to quiet down so I am hoping it eventually will.