Your impeller is not seated correctly. Your going to have to pull your intake tube to expose the impeller and make sure the bearing is seated in the little indent on the bottom of the impeller housing. When you re-assemble the intake tube, make sure that the other end of the impeller is seated correctly in that as well. Doing so will make sure that the impeller is "locked" in posistion so it won't move around and thus, cause the rattle. Also what agabr123 suggested. Make sure after doing the above the filter itself is full of water as to give it some sort of 'prime'.
If that doesn't work my guess is your impeller and or bearings on it, went bad. Is this a new set up?
keep us posted and Good luck!
