Hey guys.
Sumps are really fairly easy to work when you do your research. I spent hours combing the net looking at pics, diagrams, reading forums. Nothing to really be afraid of, but I know I wouldn't have wanted to start by drilling into my main tank. I don't think I can give you any great help here as I'm no expert at it but maybe some pointers.
Drilling:
First, I'd check around and see if any
LFS will do it for you. Sometimes glass supply places will do it too. Its hit or miss.
Second, a search will come up with a few youtube vids showing how. I'd guess a drill press would work best but I've never had access to one. Two important things to know if doing it with a hand drill is to be very slow, and start at an angle and when you have a good groove going slowly move it up. The first video I saw showed it. (wish youtube had been out when I started doing it) Oh, and be carefull when you "punch through"...if your pushing hard it will crack/chip/break out on the way through. It may anyway.
Third, you need a good bit. I got mine from
www.diamond-drill-bit-and-tool.com. They even have some nifty how-to instructions.
As for diagrams/pictures. I have to again tell you to do a search. There are so many out there. A quick search here on Fish Lore came up with a few.
(its not letting me attach pictures so I can't show you the ones I have saved to my pc)
The hardest part was the piping. I can't really tell you how to pipe yours. At its most basic you will have gravity pulling water from your tank into the sump, and a pump pumping it back up. I flooded my place a few times while learning. Hopefully you won't. Just remember your overflow should be able to handle more water than you're pumping into it, and if the power goes out your sump should be able to hold whatever drains into it.
After all is said and done, I'd recommend just buying a sump set up. Unless of course your into the
DIY and have specific need...as in wanting to maintain multiple breeding tanks. Which leads to a whole other set of problems. When you keep multiple tanks on one sump, it only takes one bad fish to ruin the whole bunch. I used to breed seahorses and to keep disease risk lower I only kept three breeding tanks to each sump. 3 15gal tall tanks to one 20gal sump. Each grow out tank, had its own sump. Anyway,
www.Wetwebmedia.com has some pretty extensive info on all this. Maybe check that out if you can't find anything promising.
Good luck!