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Old July 5th, 2009  
Fish Keeper
 
Easy DIY PVC lighting upgrade

I've been experimenting with different ways to upgrade lighting systems in most of my tanks, specially the ones aimed at being heavily planted.

Finding suitable lamps is very difficult in my City, never mind looking for retrofit kits locally. Even with somewhat limited but still sometimes available T-8 standard fluorescent lamps, shortage in stock is not uncommon (e.g. T-8 at 20W, rated at 6700K).

So after going through my learning curve, which included getting sealed garden lamps with 13W CF rated at 3,000K, I built a lamp assembly using PVC pipes and caps. I began using standard CFs, rated at 6,400 and/or 6,500K (depends on manufacturer), the newest T-2 lamps seem to work better. I am experimenting with different wattage ratings (from 15 to 27W).

The first unit I left unpainted and it worked pretty well. The second and third unit I'm working on are covered inside with the brightest white spray paint I could find and mate black on the outer side.

I am using high pressure 4" diameter PVC. The sides are covered by 4" PVC caps cut by half (caps not shown in drawings)

Below are a couple of drawings to show what I'm into:

Pepe
Santo Domingo
Attached Images
File Type: jpg DIY PVC Lighting Upgrade step 1.jpg (13.4 KB, 186 views)
File Type: jpg DIY PVC Lighting Upgrade step 2.jpg (14.2 KB, 180 views)

Last edited by pepetj; July 5th, 2009 at 12:43 PM.
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Old July 6th, 2009  
Fish Keeper
 
Have you thought of using a reflective substance like foil? I know some other members have used it to boost thier existing systems.

Also pics later would be awesome to see what in fact you did, in terms of assembly and what not.
KyWildFish is offline  
Old July 6th, 2009  
Fish Keeper
 
Quote:
Originally Posted by KyWildFish View Post
Have you thought of using a reflective substance like foil? I know some other members have used it to boost thier existing systems.

Also pics later would be awesome to see what in fact you did, in terms of assembly and what not.
I've used reflective foil (not mylar) and also white paint. White paint (the brightest the better) works better in my opinion (judging from my eyes, I don't have a lux meter).

I am going to upload better pics as I'm done with my 2nd and 3rd units.

Pepe
Santo Domingo
Attached Images
File Type: jpg PVC lighting upgrade a.JPG (158.9 KB, 170 views)
File Type: jpg PVC lighting upgrade b.JPG (76.2 KB, 163 views)
File Type: jpg PVC lighting upgrade c.JPG (69.9 KB, 160 views)
pepetj is offline  
Old July 6th, 2009  
Fish Master
 
wow it looks really well! i will deff keep this in mind for the future
Tony G. is offline  
Old July 7th, 2009  
Fish Keeper
 
Nice!

I would think a reflective surface would return more light than a simple coat of paint, although thats just a guess based on what I know of light waves.

Quick question on the set up. Do those type of bulbs build up a lot of heat? I have started switching and noticed they can get kind of warm.
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Old July 7th, 2009  
Fish Keeper
 
Quote:
Originally Posted by KyWildFish View Post
I would think a reflective surface would return more light than a simple coat of paint, although thats just a guess based on what I know of light waves.
Pure white is a reflective surface.

The main drawback to applying a metallic reflective material like mylar, aluminum foil, etc. has to do with diffusive reflection (there's a good graphic illustrating this difference here). If the material isn't applied as smooth as glass, any wrinkles will diffuse the light all over the place rather than reflect it downward, reducing the efficiency.

If you've ever tried to wrap something in aluminum foil and get a perfectly smooth, non-wrinkled finish with no tears, you realize just how hard that is to actually accomplish. A can of flat ultra-white spraypaint, on the other hand, takes a few minutes to apply.

This topic has come up before, and I posted several links regarding paint vs. aluminum/mylar in DIY reflectors. Rather than post them all again, check these threads:

Has anyone tried...
DIY lighting???

Last edited by mathas; July 7th, 2009 at 11:31 AM. Reason: grammar/wording
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Old July 7th, 2009  
Fish Keeper
 
Quote:
Originally Posted by KyWildFish View Post
Quick question on the set up. Do those type of bulbs build up a lot of heat? I have started switching and noticed they can get kind of warm.
Yes they do heat up, likely as a T-10 does. Be careful if using them in the standard plastic lamp assembly that most tanks come with. I have had my share of trial-and-error evidence that the 27WCF can certainly cause damage to a 20W T-8 rated lamp cover. I downgraded to 19W-20W-22W and seems to be working fine (still checking). That is the reason I used high pressure PVC instead of thiner, easier to cut, cheaper ones.

The 27WCF stained but not caused deformities in the non-painted surface of the high pressure PVC lamp unit #1 (the 28" long). I'm still working on the assembly of the latter units (around 54" long) so I'll let you know how they behave.

Pepe
Santo Domingo
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Old July 7th, 2009  
Fish Keeper
 
mathas
I would think that using the method that pepe has (a semi-circle) would eliminate any issues with improper deflections. The curvature would ultimately focus almost everything down and out.
Foil wouldn’t be the first thing I would try, mainly because of the issues you pointed out with the wrinkling and what not. Instead a highly polished piece of sheet metal might serve the same purpose. Aluminum would be best IMO but would require some clear prep to keep the oxidation buildup at bay. It is the right tensile response to cut it and curve it into place. This would also aid in reducing the heat as aluminum has a low heat capacity.

Your link just shows that white paint is about equal to a reflective metal. Shouldn't a very high polish be assumed to be better than flat white paint? Also remember that white light is the spectrum of visible light, and lots of stuff in tanks need wavelengths that exist outside the spectrum of visible light.

A mirror is probably going to be the best bet in terms of total reflectivity (think microscopes and telescopes). Its possible to outfit a similar geometry that you have in your store bought set up. The hardware store can cut mirror for you at any size and it can then be arranged inside pepe's tube to angle all the light into the tank.

In defense of your system of white paint, its probably a lot more costly than 3$ to do this mirror project, so its up to how much light you really want returned I suppose. What is the cost of a PAR meter? It would be cool (at least for a data hungry science geek like myself) to test as many methods as possible, and create a cost vs. output table for people to reference. This would give you something visual to post for DIY types like us to reference and stop some redundant debates/discusions.
KyWildFish is offline  
Old July 7th, 2009  
Fish Keeper
 
Quote:
Originally Posted by KyWildFish View Post
Instead a highly polished piece of sheet metal might serve the same purpose. Aluminum would be best IMO but would require some clear prep to keep the oxidation buildup at bay. It is the right tensile response to cut it and curve it into place. This would also aid in reducing the heat as aluminum has a low heat capacity.
I certainly don't disagree, but how many hobbyists really have the knowledge, materials, and/or tools to fabricate an optimally-reflective polished aluminum reflector?

Most people who want that (myself included) buy them premade from companies that specialize in engineering them. For a DIY project in the basement/garage/whatever, that sounds like a bit of a chore to reproduce (though I could be wrong!).

Quote:
Originally Posted by KyWildFish View Post
Your link just shows that white paint is about equal to a reflective metal. Shouldn't a very high polish be assumed to be better than flat white paint?
My links were to show that white paint often performs better than any flexible reflective product applied to an existing structure. When you originally used the term "a reflective surface," I misinterpreted that. When this topic comes up, most people who talk about reflective surfaces mean aluminum foil/tape or mylar, and I somehow assumed you were talking about the same thing.

If you're talking about a true polished metal reflector, yes, that is substantially more effective, on the order of 2-3 times as effective according to these findings.

Quote:
Originally Posted by KyWildFish View Post
Also remember that white light is the spectrum of visible light, and lots of stuff in tanks need wavelengths that exist outside the spectrum of visible light.
I guess it depends on what your goals are. Most people who worry about adding reflectors are doing so to benefit plants or corals... I don't know what corals need, being a freshwater-only guy, but plants need very, very little (if anything) outside of the visible spectrum.

Quote:
Originally Posted by KyWildFish View Post
A mirror is probably going to be the best bet in terms of total reflectivity (think microscopes and telescopes). Its possible to outfit a similar geometry that you have in your store bought set up. The hardware store can cut mirror for you at any size and it can then be arranged inside pepe's tube to angle all the light into the tank.
Would you really need a mirror, though? It seems like the glass portion would be unnecessary, unless you're just suggesting mirrors because they're readily available.

Quote:
Originally Posted by KyWildFish View Post
What is the cost of a PAR meter? It would be cool (at least for a data hungry science geek like myself) to test as many methods as possible, and create a cost vs. output table for people to reference.
They're around $200 for a good one.

http://www.specmeters.com/Light_Mete...ght_Meter.html
mathas is offline  
Old July 7th, 2009  
Fish Keeper
 
mathas
Sounds like we are in general agreement. I am currently working on procuring a borrowed light meter. I have access at my place of employment, but doubt they would be happy to see me using their highly calibrated expensive equipment to further knowledge for a personal hobby. I am working on the logistics of the "experiment" this week/weekend and will probably consult you personally for focus on the desired results. I just love geeking out fish keeping!

To get the thread back on track...ahem..pepe, do you have any pics of the DIY system you have in use? It would be interesting to see what it does to the tank in an aesthetic perspective. The design you have is small enough to put into a canopy or another kind of box so I am considering borrowing the idea if you don't mind?
KyWildFish is offline  
Old July 13th, 2009  
Fish Keeper
 
Update:

I am leaning toward using T-8s instead of CFs. I believe the initial cost (higher) will in the end make sense quality wise. I could place 2, 3 or even 4 T-8s inside the 4" PVC semicircle. I will need to purchase electronic ballasts, some electrical wire, and the sockets.

I do have a question for mathas and the experts: Is it OK to mix different Kelvin ratings if I keep the Wattage (power consumption) per lamp constant as I use the same ballast?

I was thinking of mixing 6,400 or 6,700K with 10,000K of T-8 40W 48"; as well as in another assembly of T-8 30W 36"...

Thanks

Pepetj
Santo Domingo
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Old July 13th, 2009  
Fish Keeper
 
Quote:
Originally Posted by pepetj View Post
I do have a question for mathas and the experts: Is it OK to mix different Kelvin ratings if I keep the Wattage (power consumption) per lamp constant as I use the same ballast?
Absolutely. In fact, mixing bulbs with differing spectral outputs (regardless of what color temperature number the manufacturer assigned) can allow you to overcome any weaknesses present in a specific bulb.

For example, let's say you have a bulb that's weak in the 430-450nm range. If you use four of those in a four-bulb fixture, you're always going to have a deficiency there. If you mix two of those bulbs with two bulbs that are stronger in that range, your overall lighting will be better for your plants.
mathas is offline  
Old September 19th, 2009  
Fish Keeper
 
Update: Although not necessarily a fire risk I would like to report that one of the trial units that I have been running with four compact fluorescent (different brands ranging from 22 to 27W, 5,500K, 6,400K and 6,500K) ended up "burning" (more like "brown roasted") with mild plastic deformation due to heat. The lamp units running with T8 lamps haven't presented such problems.

Pepetj
Santo Domingo
pepetj is offline  
Old September 26th, 2009  
Fish Lore Newbie
 
Look into using plastic gutter for holding lights...I built a light bar for my 29 with a 2x39w ballast and gutter, it fits right over the glass section of my stock perfecto top, no problems yet with 2 24w T-5 HO bulbs.
slipitysmooth is offline  
Old September 27th, 2009  
Fish Addict
 
my prob (not to but in on the topic late but) is that i would like to know how effective CF from a depot store are going to help plant growth in a way thats its cheaper to use them than a plant or full spectrum bulb.

i have some CF specificall made for aquarium use by the brand All Glass wich are 10 watt but i assume these other bulbs might be the same thing and the "said aquarium use" make them be able to sell these for 6 bucks a piece. wich really isnt all that bad.
mjordan is offline  
Old September 27th, 2009  
Fish Keeper
 
Quote:
Originally Posted by mjordan View Post
my prob (not to but in on the topic late but) is that i would like to know how effective CF from a depot store are going to help plant growth in a way thats its cheaper to use them than a plant or full spectrum bulb.

i have some CF specificall made for aquarium use by the brand All Glass wich are 10 watt but i assume these other bulbs might be the same thing and the "said aquarium use" make them be able to sell these for 6 bucks a piece. wich really isnt all that bad.
I have replaced most of the hardware store CF with T8 lamps (only two units running with CFs waiting for me to upgrade to T8). The cheap CF lamps available locally ran out of light intensity quite quick (say 2 or 3 months). In the end it is not cost effective since I need both correct light spectrum and correct light intensity to keep my plants comfortable.

Pepetj
Santo Domingo
pepetj is offline  
Old September 28th, 2009  
Fish Addict
 
he t-8s are they the screw sockets. if so can u provide a link to wat your buying
mjordan is offline  
Old October 5th, 2009  
Fish Keeper
 
Quote:
Originally Posted by mjordan View Post
he t-8s are they the screw sockets. if so can u provide a link to wat your buying
The T-8s are the standard straight lamps. I removed the standard bulb sockets. I used tie-wraps to hold the lamps in place, a solder iron to wire the bulbs, and 1" rubber stoppers to seal the connection (works as end caps). I placed a Normal Output electronic ballast as remote unit and covered the loose wires with those heat-shrink covers (without using heat at all). So far I ended up getting 75W per lamp unit in the 30"L and 90W per lamp unit in 36"L.

Pepetj
Santo Domingo
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